Effect of lattice structure evolution and stacking fault energy on the properties of Cu–ZrO2/GNP nanocomposites

A hybrid nanocomposite comprising nanosized ZrO₂ and graphene nanoplatelet (GNP)-reinforced Cu matrix was synthesised via powder metallurgy. The influence of sintering temperature and GNP content on the electrical and mechanical behaviour of the Cu–ZrO₂/GNP nanocomposite was investigated. The ZrO₂ concentration was fixed at 10% for all the composites. Upon increasing the GNP concentration up to 0.5%, a significant improvement was observed in the compressive strength, microhardness, and electrical conductivity of the composite. Furthermore, the properties were significantly improved by increasing the sintering temperature from 900 to 1000 °C. The compressive strength, hardness, and electrical conductivity of Cu–10%ZrO₂/0.5%GNP were higher than those of the Cu–ZrO₂ nanocomposite by 60, 21, and 23.8%, respectively. This improvement in the mechanical properties is because of the decrease in the crystallite size and dislocation spacing, which increases the dislocation density, thereby increasing the impedance towards dislocation movement. The lower stacking fault energy of the hybrid nanocomposites enables easier electron transfer within and between the Cu grains, resulting in an improved electrical conductivity. The enhancement in strength and electrical conductivity were aided by the GNPs and ZrO₂ nanoparticles that were dispersed widely in the Cu matrix.     

Interfacial microstructure and mechanical properties of Ti3SiC2 ceramic and TC11 alloy joint diffusion bonded with a Cu interlayer

Reliable joints of Ti₃SiC₂ ceramic and TC11 alloy were diffusion bonded with a 50 μm thick Cu interlayer. The typical interfacial structure of the diffusion boned joint, which was dependent on the interdiffusion and chemical reactions between Al, Si and Ti atoms from the base materials and Cu interlayer, was TC11/α-Ti + β-Ti + Ti₂Cu + TiCu/Ti₅Si₄ + TiSiCu/Cu(s, s)/Ti₃SiC₂. The influence of bonding temperature and time on the interfacial structure and mechanical properties of Ti₃SiC₂/Cu/TC11 joint was analyzed. With the increase of bonding temperature and time, the joint shear strength was gradually increased due to enhanced atomic diffusion. However, the thickness of Ti₅Si₄ and TiSiCu layers with high microhardness increased for a long holding time, resulting in the reduction of bonding strength. The maximum shear strength of 251 ± 6 MPa was obtained for the joint diffusion bonded at 850 °C for 60 min, and fracture primarily occurred at the diffusion layer adjacent to the Ti₃SiC₂ substrate. This work provided an economical and convenient solution for broadening the engineering application of Ti₃SiC₂ ceramic.     

Strong tribocatalytic dye degradation by tungsten bronze Ba4Nd2Fe2Nb8O30

The triboelectric effect has recently demonstrated its great potential in environmental remediation and even new energy applications for triggering a number of catalytic reactions by utilizing trivial mechanical energy. In this study, Ba₄Nd₂Fe₂Nb₈O₃₀ (BNFN) submicron powders were used to degrade organic dyes via the tribocatalytic effect. Under the frictional excitation of three PTFE stirring rods in a 5 mg/L RhB dye solution, BNFN demonstrates a high tribocatalytic degradation efficiency of 97% in 2 h. Hydroxyl radicals (?OH) and superoxide radicals (?O₂－) were also detected during the catalysis process, which proves that triboelectric energy stimulates BNFN to generate electron-hole pairs. The tribocatalysis of tungsten bronze BNFN submicron powders provides a novel and efficient method for the degradation of wastewater dye by utilizing trivial mechanical energy.     

Preparation of carbon fibers@NiS/Ni3S4@MoS2 with core-sheath structure for high efficiency and wide-bandwidth microwave absorption

Numerous studies have focused on the preparation of carbon fibers (CFs)-based high-efficiency microwave absorbers with reasonable structural design and surface morphology control, which simultaneously meet the required impedance matching and loss ability. Here, CFs@NiS/Ni₃S₄@MoS₂ (CNNM) with core-sheath structure was prepared through several simple hydrothermal reactions. The morphology of the as-prepared CNNM nanocomposite is controlled by the amount of added sodium molybdate dihydrate, which causes the difference in minimum reflection loss (RL) and effective attenuation bandwidth among the samples. For the microwave absorbing performance, the minimum RL is ?18 dB and the effective attenuation bandwidth is 8.7 GHz, which appear at the thickness of 2.8 mm and cover most of the X- and Ku-bands. The excellent absorbing performance is attributed to optimized impedance matching and enhanced polarization loss. These results originate from the transition metal sulfides, which not only effectively prevent the skin effect by decreasing the conductivity of CFs but also increase interfaces and flaws, leading to interface polarization and dipole polarization losses.     

Effect of preparation method on the mechanism for oxidation of C/C-BN composites

C/C-BN composites and C_f/BN/PyC composites exhibiting different structures for pyrolytic carbon (PyC) and boron nitride (BN) were studied comparatively to determine their oxidation behavior. This study used five types of samples. Porous C/C composites were modified with silane coupling agents (APS) and then fully impregnated in water-based slurry of hexagonal boron nitride (h-BN); the resulting C/C-BN preforms were densified by depositing PyC by chemical vapor infiltration (CVI), resulting in three types of C/C-BN composites. The other two C_f/BN/PyC composites were obtained by depositing a BN interphase and PyC in carbon fiber preforms by CVI; one was treated with heat, and the other was not. This study was focused on determining how the PyC deposition mechanism, morphology and pore structure were affected by the method of BN introduction. In the 600–900 °C temperature range, the C_f/BN/PyC composites and C/C composites underwent oxidation via a mixed diffusion/reaction mode. The C/C-BN composites had a different pore structure due to the formation of nodules comprising h-BN particles; both interfacial debonding and cracking were reduced, resulting in higher resistance to gas diffusion, lower oxidation rate and larger activation energy (Ea) in the temperature range 600–800 °C. In addition, the mechanism for oxidation of C/C-BN composites gradually exhibited diffusion control at 800–900 °C because the formation of h-BN oxidation products healed the defects. The oxidation mechanism was more dependent on pore structure than on BN structure or content.     

One-step synthesis of t-ZrO2 from Zircon using magnesium-calcium minerals as stabilizers

Stabling crystal structure at room temperature is a classic problem in the study of Zirconium dioxide (ZrO₂). However, there are few investigations on making tetragonal zirconia (t-ZrO₂) in one step at a low cost. In this research, t-ZrO₂ is synthesized using a one-step high-temperature solid-state sintering technique with magnesite, dolomite, and limestone as stabilizers and zircon as the raw material. The most suitable stabilizers and reaction conditions are determined, and the mechanism of zirconia structure stabilization is explored. The findings suggest that magnesite has the lowest effect as a crystal structure stabilizer, whereas dolomite and limestone are pretty close, but dolomite introduces more impurities. The ideal reaction conditions were 60% mol limestone at 1500 °C. The stabilization mechanism is zirconia gap correction, according to XRD and EPR data. The characterization of the SEM demonstrates that the heat treatment temperature and stabilizer had little effect on the morphology of t-ZrO₂. When limestone was introduced throughout the process, EDS data revealed that some amorphous silicon-calcium compounds occurred in the product. The focus of follow-up work will be on how to lessen the impact in this area. This research offers vital reference value for reducing the cost of the synthetic t-ZrO₂ process.     

Review on development of metal/ceramic interpenetrating phase composites and critical analysis of their properties

Metal/ceramic composites are in high demand in several industries because of their superior thermo-mechanical properties. Among various composite types, the interpenetrating phase composites (IPCs) with percolating metallic and ceramic phases offer manifold benefits, such as a good combination of strength, toughness, and stiffness, very good thermal properties, excellent wear resistance, as well as the flexibility of microstructure and processing route selection, etc. The fabrication of metal/ceramic IPCs typically involves two steps - i) processing of an open porous ceramic body, and ii) infiltration of metallic melt in the pores to fabricate the IPC. Although significant progress has been made in recent years for developing both porous ceramics and melt infiltration methods, to the best of the knowledge of the authors, no review article summarizing all the aspects of processing and properties of IPCs has been published till date. This review article is aimed at filling this gap. Starting with a brief introduction about the current status and applications of IPCs, the various processing routes for fabricating open porous ceramic preforms and melt infiltration techniques have been discussed. Subsequently, the data available for various important physical, mechanical, and thermal properties for IPCs have been critically analyzed to thoroughly understand their dependence on various structural and processing parameters. To compare the properties of IPCs with other relevant materials, seven different Ashby material property maps have been used, and the domains for IPCs have been created in them. For each map, the concept of material indices has been employed to critically discuss how IPCs perform in relation to other material classes for various optimum design conditions. Finally, a detailed future outlook for further research on IPCs has been provided.     

Influence of substrate temperature on the microstructure of YSZ films and their application as the insulating layer of thin film sensors for harsh temperature environments

Thin film sensors are employed to monitor the health of hot-section components of aeroengine intelligence (for instance, blades), and electrical insulating layers are needed between the metal components and thin film sensors. For this purpose, the electrical insulation characteristics of an yttria-stabilized zirconia (YSZ)/Al₂O₃ multilayer insulating structure were investigated. First, YSZ thin films were deposited by DC reactive sputtering at various substrate temperatures, and the microstructural features were investigated by scanning electron microscopy and X-ray diffraction. The results indicate that the micromorphology of the YSZ thin film gradually became denser with increasing substrate temperature, and no new phases appeared. The compact and uniform topography of the YSZ thin film improved the insulation properties of the multilayer insulating structure and enhanced the adhesion of the thin film sensors. In addition, the electrical insulation properties of the YSZ/Al₂O₃ multilayer insulating structure were evaluated via insulation resistance tests from 25 to 800 °C, in which the YSZ thin film was deposited at 550 °C. The results show that the insulation resistance of the multilayer structure increased by an order of magnitude compared with that of the conventional Al₂O₃ insulating layer, reaching 135 kΩ (5.1 × 10^?6 S/m) at 800 °C. Notably, the insulation resistance was still greater than 75 kΩ after annealing at 800 °C for 5 h. Finally, the shunt effect of the YSZ/Al₂O₃ multilayer insulating structure was estimated using a PdCr thin film strain gauge. The relative resistance error was 0.24%, which demonstrates that the YSZ/Al₂O₃ multilayer insulating structure is suitable for thin film sensors.     

Synthesis and plasma treatment of nitrogen-doped graphene fibers for high-performance supercapacitors

Graphene fiber-based supercapacitor has aroused great interest as a flexible power source in future wearable electronics. However, the low electrochemical performance of graphene fibers (GFs) usually causes the serious limitation of use in practical applications due to the material stacking, hydrophobicity and fabrication process complexity. In this work, a facile and effective plasma-assisted strategy is put forward to increase specific surface area, tune hierarchically porous structure and promote wettability of nitrogen-doped graphene fibers (NGFs), resulting in the improvement of electrochemical performance. The supercapacitor assembled from plasma-treated NGFs shows superior capacitance (878 mF/cm² at 0.1 mA/cm² current density) and high energy density (19.5 μW h/cm² at 40 mW/cm² power density), which is 23.7% and 131.4% higher than that of NGFs and GFs, respectively. Additionally, the fiber-based supercapacitor based on plasma-treated NGFs exhibits high rate capability of 59.8% and excellent cyclic performance (95.8% retention over 10,000 cycles). These plasma-treated NGFs can be promising candidates for high-performance and flexible power sources in future wearable electronics.     

Multilayer Si@SiOx@void@C anode materials synthesized via simultaneously carbonization and redox for Li-ion batteries

In the development of high-performance lithium-ion batteries (LIBs), the composition and structure of electrode materials are of critical importance. Silicon has a theoretical specific capacity 10 times that of graphite, nonetheless, its application as an anode material confronts challenge as it undergoes huge volume change and pulverization amidst the alloying and dealloying processes. Herein, a novel method to prepare a multilayer Si-based anode was proposed. Three layers, SiO₂, nickel and triethylene glycol (TEG), were coated successively on Si nanoparticles, which served respectively as the sources of SiO_x, sacrificial templates and carbon. Nickel can not only serve as a hollow template, but also play a catalytic role, which makes carbonization and redox reactions occur synchronously under a mild condition. Amid the carbonization process of TEG at 450 °C, several-nm-thick SiO₂ layer can react with the as-derived carbon to form a silicon suboxides (SiO_x (0 < x < 2)) intermedium layer. After removing the nickel template, a micro-nano scaled Si@SiO_x@void@C with conformal multilayer-structure can be obtained. The BET specific surface area and pore volume of powders were increased dramatically because of the derivation of abundant voids, which can not only buffer the swelling effect of silicon, but also provide richer ionic conductivity. The as-assembled half-cell with Si@SiOx@void@C as the anode material possesses high capacity (～1000 mAh g^?1 at 3 A g^?1), long cycle life (300 cycles with 77% capacity retention) and good rate performance (558 mAh g^?1 at 5 A g^?1).